CIMC has unveiled the mystery of an industry-leading automated coating production line. The first phase of the automated coating production line, which was built with huge investment, was officially put into operation after intense debugging.

The stirred tank body automatically transported from the welding line is sprayed after automatic shot blasting, pretreatment, and drying. Many automatic guns are aimed at the bulk cement tanker trailer tank body and positioned, while moving up and down, left and right at a uniform speed, while flexibly spraying powder. In the past, this job required several physically strong workers to work continuously, but now it is replaced by automated equipment, completely subverting the way of working. In the future, with the automation of other production processes, production efficiency, product quality, and environmental protection performance will all take a qualitative leap.

CIMC Concrete mixing tanker production line

Create a new benchmark for the coating upgrade of the tanker trailer industry

From the establishment of the project in July 2019 to the start of production in May 2020, the project is the most difficult bulk cement tanker trailer powder spraying and coating line upgrade project in the industry, which overcomes the large volume and complex structure of the powder tanker trailer, as well as the large variety of mixing tanks. It is the first time in the industry to use nano-ceramic environmental protection pre-treatment with powder spraying technology, and strive to create a new benchmark for coating upgrades in the domestic tanker industry.

In the past, many processes of tanker production required continuous operations on long assembly lines. Especially the painting process is not only time-consuming and labor-intensive, but also has certain dust and organic waste gas hazards. The newly upgraded automated coating production line greatly improves production efficiency and shortens the lead time.

The working hours for painting production were shortened from the original 48 hours to 4.5 hours, and the delivery time of the whole vehicle was shortened by 6 days. Except for individual workstations that require manual assistance, the entire coating line is basically automated. After it is put into production, a single shift requires only 22 people. Compared with the original single shift of 100 people, the manual usage is reduced by 78%, and the labor intensity of employees is greatly reduced. The newly commissioned powder spraying line and the volatile organic compound treatment equipment fully meet the national green environmental protection emission requirements. This is a major breakthrough in the upgrade of CIMC's production line, which will greatly improve the coating quality of products and significantly enhance the coating automation level.

Powder Tanker Trailer Production Line

Beacon Factory Technology Empowerment

For many years, tanker production has been a labor-intensive industry. From raw material blanking, welding, painting, to final assembly, handling...every post cannot be separated from the operator. In some positions, as long as the machine is turned on, it is difficult for employees to have a chance to breathe. However, this phenomenon is being reversed in CIMC in recent years. More and more automated and intelligent equipment frees employees from heavy, mechanical manual labor.

Faced with the rapid changes in the domestic policy environment, environmental protection constraints and the industry environment, CIMC Vehicles has put the entry point to enhance business development on high-quality development, and in specific practices, it has adopted “upgrading production lines and reshaping the organization”. "It is a breakthrough to improve the production efficiency and development quality of enterprises.

bulk cement tanker manufacturers

In the lighthouse factory, all high-precision blanking and forming equipment, automated laser welding or robot welding are used. On the rhythmic assembly line, the processing and lifting of traditional special vehicles in the production process of traditional special vehicles have all disappeared, and the production safety factor Also greatly improved. This not only greatly reduces the labor intensity of employees, but also greatly improves the company's production efficiency and product quality.